Particle board is the most avoided name and subject in the closet and furniture industry. Over 95% of closet manufacturers use particle board, but not a single source will identify it as such. In fact, most manufacturers won't even disclose the material they are using. If you are able to find this information, it will be a single paragraph with a vague reference that it is recycled or environmentally sound board.
Here is what one the largest closet manufacturers has on their website:

Q: What are your closets made of?

A: All of California Closets� boards are made with laminated composite, which is made with recycled wood fibers. All of our finishes are CARB compliant, meaning they meet particular regulations for emission standards and are safe for the environment. Our board offers a number of benefits, making it more desirable than wood, including the following: It�s made from recycled wood fibers, which helps reduce content from the waste stream. It allows us to not use raw resources, as with solid wood. Because it�s made from recycled wood fiber, it complies with LEED� credit for recycled content. Because it�s laminated, we can offer a variety of finishes and textures that are not available with solid wood.

Yes, they are saying their "Material" is more desirable than wood...

 

Particle board is also known as:
*Melamine: particle board with printed paper applied to the surface to look like wood or paint.
*MDF: particle board with finer wood particles.
*Engineered Wood: a generic name for particle board.
*Carb Compliant: particle board that has reduced amounts of formaldehyde to comply with
  California requirements. This California law was the first to document actual cancer cases caused
  by particle board/composite wood in adults and children. Carb Compliant does not eliminate the
  risk of cancer from particle board. It "Reduces" the cases of cancer that are caused by particle
  board in the home.
See for yourself: Here is California Air Resource Board (CARB) direct link: https://ww2.arb.ca.gov/sites/default/files/barcu/board/books/2007/042607/07-4-3pres.pdf  See page 31 for California's listing of how many adults and how many kids get cancer from composite board (particle board) in the home.
*Recycled Wood: another name for particle board

 

To make a one single 48" x 96" x 3/4" sheet of mdf particle board requires:

Over 1 million chunks/particles of wood

plus

1 gallon of formaldehyde resin

  Oprah.com
Is your Furniture Making you Sick?
http://www.oprah.com/health/are-toxins-in-your-furniture-making-you-sick#ixzz4XSrSPT9g

ThoughCo
List of Deadly Poisons
Ranked 7th most Deadly....Formaldehyde
https://www.thoughtco.com/list-of-poisons-609279

The Guardian
Our MDF Furniture brought toxic fumes into our home
Richard Szwagrzak and Tracey Logan are trying to find out whether the problems they experienced with MDF are happening to others.
https://www.theguardian.com/money/2019/feb/09/mdf-furniture-toxic-fumes-formaldehyde

April 14, 2022, U.S. EPA announces it will officially designate that Formaldehyde causes cancer, even in low doses over long periods of time....
...EPA�s 2018 National Air Toxics Assessment (NATA) data, formaldehyde is one of the three air pollutants responsible for over 90 percent of the cancer risk related to air pollution in over a hundred census tracts...
https://www.natlawreview.com/article/epa-draws-link-between-low-dose-formaldehyde-exposure-and-cancer

Sources:  US EPA and Wikipedia

https://en.wikipedia.org/wiki/Medium-density_fibreboard    Physical properties: MDF is typically made up of 82% wood fiber and 9% urea-formaldehyde. 

 


An average particle board closet requires about 12 sheets and is made with over 12 gallons of formaldehyde resin.


What is Natural Formaldehyde?
Formaldehyde is a naturally occurring substance made of carbon, hydrogen and oxygen. Humans produce about 1.5 ounces of formaldehyde a day as a normal part of our metabolism and inhale approximately 0.0007 ounces at concentrations equivalenet to the World Health Organization (WHO) Indoor Air Quality Guideline.
What is Urea Formaldehyde Resin?
Urea formaldehyde (UF) is a chemically produced resin and is the most widely used thermoset glue in the wood composite board industry. UF has formaldehyde emission, which is harmful to the environment and human health

 

Can formaldehyde cause cancer?

What studies have found

Researchers use 2 main types of studies to try to figure out if something causes cancer:

  • Lab studies (studies done using lab animals or cells in lab dishes)
  • Studies in people

Exposure to formaldehyde has been shown to cause cancer in lab animals. Exposure to relatively high amounts of formaldehyde in medical and other workplaces has been linked to some types of cancer in humans, but the effect of exposure to small amounts is less clear.

Studies in the lab

In rats, inhaled formaldehyde has been linked to cancers inside the nose and to leukemia. Formaldehyde given in drinking water has been linked with an increase in tumors in the stomach and intestines.

Applying formaldehyde to the skin of lab animals has also been linked to quicker development of cancers caused by other chemicals.

Studies in people

Some, but not all, studies of people exposed to formaldehyde in the workplace have reported a link between formaldehyde exposure and cancer of the nasopharynx (the upper part of the throat, behind the nose). These studies looked at people who work in places that use or make formaldehyde and formaldehyde resins, as well as at people who work as embalmers.

Studies of people exposed to formaldehyde at work have also found a possible link to cancer of the nasal sinuses.

Several studies have found that embalmers and medical professionals who use formaldehyde have an increased risk of leukemia, particularly myeloid leukemia. Some studies of industrial workers exposed to formaldehyde have also found increased risks of leukemia, but not all studies have shown an increased risk. One study found that workers exposed to formaldehyde had higher than normal levels of chromosome changes in early forms of white blood cells in their bone marrow. This finding supports the possible link between formaldehyde exposure and leukemia.

Studies looking at possible links between workplace exposure to formaldehyde and other types of cancer have not found a consistent link.

What expert agencies say

Several national and international agencies study different substances in the environment to determine if they can cause cancer. (A substance that causes cancer or helps cancer grow is called a carcinogen.) The American Cancer Society looks to these organizations to evaluate the risks based on evidence from lab, animal, and human research studies.

Based on the available evidence, some of these expert agencies have evaluated the cancer-causing potential of formaldehyde.

The International Agency for Research on Cancer (IARC) is part of the World Health Organization (WHO). One of its major goals is to identify causes of cancer. IARC has concluded that formaldehyde is "carcinogenic to humans" based on sufficient evidence it can cause nasopharyngeal cancer and leukemia.

The US National Toxicology Program (NTP) is formed from parts of several different US government agencies, including the National Institutes of Health (NIH), the Centers for Disease Control and Prevention (CDC), and the Food and Drug Administration (FDA). The NTP lists formaldehyde as "known to be a human carcinogen."

The US Environmental Protection Agency (EPA) maintains the Integrated Risk Information System (IRIS), an electronic database that contains information on human health effects from exposure to various substances in the environment. The EPA has classified formaldehyde as a "probable human carcinogen."


 
Compare materials from the top manufacturers:


These are real photos from Particle Board, MDF and Melamine Manufacturing Plants

Notice: All respective trademarks above are not associated or sponsoring Lundia in any way.

How different materials are made:
 

Particle board is made of thousands of small wood chunks glued together with formaldehyde resin. It's is the least expensive material for making wood products.

Particle Board is the core panel that is used for melamine panels


 

Melamine is simply particle board or MDF with a printed paper material attached to one or both sides of the particle board. It is the least expensive material for making wood products with a simulated appearance of real wood.

  This is the material used by California Closets, Closets by Design, Closet World, Container World, Ikea, Closet Maid and Home Depot.

 

MDF is particle board made with extremely fine wood particles instead of wood chunks. The benefit of MDF is that it is stronger than standard particle board and can be routed and/or painted. However, standard MDF contains more formaldehyde as more resin is needed to bond the smaller particles.   This material is commonly used by cabinet makers as a lower cost alternative to plywood and covered with paper melamine, plastic laminate (HPL) or actual wood veneer.

 

Plywood is several layers or ply's of wood that are all glued together to form a plywood panel. There are numerous quality levels of plywood depending on the material, the amount of layers and the glue used to make the plywood. Glue on standard plywood contains formaldehyde, although not nearly as much as particle board. Glue on Soy Based Plywood is made out of soy bean and contains no formaldehyde.   This is the material used most often by cabinet makers for custom cabinetry. This is typically considered the best material next to solid wood.

 


 

Solid Wood is cut directly from the tree and milled to different thicknesses. It is then surfaced/planed into dimensions prepped for final use....typically made in 3/4", 1", 1 1/4" and 2" thicknesses for cabinet use. The lumber industry describes the thickness of solid wood in "Rough" dimensions after it has been cut in the mill but before it is surfaced smooth into it's final thickness. That is why a 2" x 4" is actually only 1 1/2"thick. It was cut at 2"thick before being surfaced smooth.   This is the material used by Lundia USA (aka SimpleCloset). It requires more skilled labor and much more involved manufacturing processes. A cabinet frame made out of melamine/particle board will have 4 pieces. That same frame made out of solid wood will require 14 separate solid wood parts.

   

       

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